Advanced Design Features
1. Wrinkled Orange Surface
- Mimics orange peel texture, offering increased surface area.
- Traps larger particles on the outer surface, allowing the inner layers to filter finer particulates.
- Prevents rapid clogging and extends cartridge usability.
2. Gradient Density Layers
- Multilayer structure with progressively finer pores from outer to inner layers.
- Ensures better contaminant retention and high dirt-loading capacity.
3. Thermally Bonded Construction
- Eliminates the need for adhesives, ensuring 100% purity and compatibility with critical applications.
- Guarantees a rigid structure that withstands challenging environments.
4. Hydrophobic and Hydrophilic Options
- Hydrophobic variants available for oil-based and non-aqueous applications.
- Hydrophilic variants for water-based filtration, ensuring fast wet-out and maximum efficiency.
Detailed Specifications
|
Parameter |
Details |
|
Material |
100% Pure Polypropylene |
|
Micron Ratings |
1,3,5,10,20,25,50,75,100 Microns |
|
Length Available |
10”,20”,30”,40”,50” |
|
Outer Diameter (OD) |
Standard 2.5”,4.5” |
|
Inner Diameter (ID) |
20MM,28MM |
|
Maximum Temperature |
Up to 80℃ (176ºF) |
|
Maximum Pressure Drop |
4.2 bar (60 psi) |
|
Core Material |
Coreless Design or Polypropylene Core For Enhanced Rigidity. |
|
End cap Options |
DOE(Double Open End), SOE(Single Open End), 222,226,Fin,Flat,O-Ring. |
|
Chemical Compatibility |
Compatible with acids, bases, and most organic solvents. |
Key Advantages
1. Enhanced Filtration Efficiency
- Gradient density filters ensure a superior contaminant removal rate for various particle sizes.
- High dirt-holding capacity reduces the frequency of cartridge changes.
2. Long Service Life
- Durable construction allows for extended operational periods without compromising filtration quality.
3. Chemical Resistance
- Resistant to a wide range of chemicals, making it ideal for diverse industrial applications.
4. Eco-Friendly and Safe
- Manufactured using 100% recyclable materials and free of adhesives or binders.
- Complies with FDA CFR Title 21 and EU regulations for food-grade materials.
5. Low Pressure Drop
- Optimized pore structure minimizes energy consumption during filtration.
Applications
Industry
Application
Water Treatment
Pre-filtration in RO/UF systems, desalination plants, and drinking water systems Food & Beverage
Filtration of syrups, beverages, and process water; removal of sediments and impurities Pharmaceuticals
Filtration of liquid formulations, solvents, and critical process water. Chemical Processing
Filtration of aggressive and non-aggressive chemical solutions, acids, and solvents. Oil & Gas
Pre-filtration of fuels, lubricants, and hydraulic fluids. Electronics
Filtration of ultra pure water and chemicals used in semiconductor manufacturing. Power Generation
Filtration of boiler feed water and cooling tower water
Performance Insights
- Superior Filtration: Offers up to 99% efficiency in removing particulates.
- Ease of Use: Lightweight and easy to install with multiple end-cap configurations.
- Cost-Effectiveness: Fewer replacements and low operational downtime lead to significant cost savings.
Why Choose Zedex Spun Filter Industries?
Zedex Spun Filter Industries is a trusted name in filtration solutions, delivering innovation, quality, and performance. Our PP Melt-Blown Filter Cartridges with Orange Surface ensure reliable filtration, catering to the stringent demands of industrial applications. Partner with us for sustainable, high-performance filtration solutions tailored to your needs.